Hi, our machine works well for 0402, 0603 ... parts. Right now we have a placing job with some large 1206 capacitors. The placement is very poor (see image).
What we have observed: 1. The feeder works well and the head picks the component with good precision. 2. The component is aligned over the camera almost perfect. ... Then the head moves to the position of the component, and during that movement the part gets slightly rotated. The components are repeatedly misaligned. What can we do to tweak the process?!
Hi Phillip, first question which nozzle type do you use for this part? I think you need to reduce placement speed and check part height settings and put delay.
Hi, we use CN065 nozzle. Placement speed is very slow (Take the chip speed). put delay is set to 1000ms, part height is adjusted correct (we have tweaked it with put delay 10000ms to see exactly that it fits with board height, nozzle, and part height). As I said, the problem is a noticeable rotation of the part after camera aligment. Very strange...
Zitat von SergOv im Beitrag #4This can do because to vibration that occurs when moving due to the failure of the bearing of one of the coordinates X or Y.
this is not the most likely solution as this has never happened before. The surface of these parts is really slippery a long speed ramp helps to prevent movement. The pickup and put delay of 150ms should be ok. I hope you’re not using high speed setup. Mount speed will not work for these parts. Main reason is the small nozzle tip has not enough friction.
page 87 CN140 outer diameter 2.2mm, inner diameter 1.4mm and page 88 case 1206 width 1.6mm±0.15mm Experimental measurements, width of the pocket in the paper tape ~1.8-1.9mm It follows that Outer 2.2mm versus 1.9mm - the nozzle is already on the tape. or inner 1.4mm versus 1.6mm - that's not much margin for feeder tolerances ??
Our manual shows examples but if parts tall and heavy you need to improve friction, or slow down speed that’s physics. A normal 1206 chip resistor uses CN065 and caps possible too. Some weeks before I had a customer placing 5050 LED using mount speed and it worked. In this case nozzle friction was high so no problem happened. In any case it is good to think about combinations of speed parameters, nozzle size and important height reduction, to achieve a good placement result.